There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? A few threads on this issue if you search for them. Go to 4Runner r/4Runner Posted by qazseeszaq11. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? A1 Auto I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. This sometimes kicks the actuator into locking/unlocking. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Fixed my T-Case actuator w/ electricity and logic. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. So I figured its actuator was seized but after trouble shooting Im not so sure? Interesting Well I'm glad I could help. Mine is a 2003 V8 by the way. 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The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. There are a few threads on the forum discussing this. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. In Stock. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On It requires transfer case removal and partial disassembly. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. How did BlueDevil approach worked out for you? FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? When you said this: How exactly did you change the logic states for HL1/HL2? Every month or so, you should try cycling through your 4WD control switch knob through the various settings. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! WebChanging the transfer case fluid in the 4th Gen 4Runner. Fixing the transfer case shift motor leak from within.. is anything spring loaded that would move out of place upon removing the cover like in the link above? However, I have a V8 all time 4WD and there are fewer pin-outs and switches. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? So Ive purchased my 4th t4r, a black 08 urban runner. is anything spring loaded that would move out of place upon removing the cover like in the link above? 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system instagram.com/p/CFxV, Call Us Today! Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. I removed the whole actuator. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. How to Operate your 4WD to Prevent it from Getting Stuck Unable to adjust your 4WD? The shaft will remain in place. It's the one with two snap rings and is shorter - seems to be CDL. It's the one with two rods going into the TC. It's the one with two rods going into the TC. $13.99. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Thanks to all who have contributed. Here is the thread with pics of actuator assembly disassembled. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. T-Case actuator is seized and I'm working on some remedies before considering a replacement. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Care to elaborate? I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. Is there any other module I can buy Ive bought 2 already an they dont last. Mine shifts into 4lo and Center Lock works Ok just seal is bad. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Another '03 V8 with the actuator leak here. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. DO NOT MOVE THE ACTUATOR SHIFT RODS. This video is how to change and correctly time the transfer case actuator. Is there any cautions one should take when doing this? Get a new output seal while your in there. A new actuator with no shift shafts installed? This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. Create new posts and participate in discussions. How to Replace Power Window Actuator Yeah.you're probably right. Has anyone tried the replacement part from rockauto. This article applies to the Toyota Tundra (2000-present). This article applies to the Toyota Tundra 1st and 2nd generation. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Remove the bolts and the plastic cover. Well.I spoke to the Toyota dealership again today. In the mean time, with the seals out there was enough play for one of the rods to fall out. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. Is your 4WD busted? Create an account to follow your favorite communities and start taking part in conversations. Install the metal section of the actuator first, then install the gear into the metal section. Obviously this is not a fox, but would it damage the system ? A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Took me about 20-30 mins. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. How to remove the Transfer Case Actuator on an 01 / 02? If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. Learn More. All Rights Reserved. If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. If you are in need of diagnostics []. I came fairly close to launching both. Thanks for your input! Hi there! User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I'm going to do mine myself in a few months, just adding TC oil every oil change for now. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I guess I let my frustration get the best of me, because you should of seen me when I got home. So use it or lose it to save yourself from future headaches. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Have an errant light on in your dash? I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. Weirdly this leak just started this week with the record low temps. WebChanging the transfer case fluid in the 4th Gen 4Runner. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. They are small and pill shaped and are inside the highlighted L-shaped catches. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove is anything spring loaded that would move out of place upon removing the cover like in the link above? TSB TC007-06 identifies the problem as a defective O-ring. I have the exact same problem as you. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. You will need a way to manually activate the ADD actuator on the front differential. Just swap it. Had the same problem. Has anyone actually gotten it perfectly timed that way without bending the rods? 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. Many thanks to the OP. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. Post pic of leak so we can see the weak point. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Is there any cautions one should take when doing this? actuator the culprit? 2022 The Track Ahead. Thanks for your input! Overall the approach is the same: Use 15V (or more?) The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. A transfer case leak at the actuator. $13.99. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Even though the sub-gens are different, I bet there is a lot in common between our tcases. There was a method detailed by the guy that did it successfully. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. Hello! This article applies to the Toyota 4Runner (1996-2002). Besides this little leak it runs and drives excellent and smooth. Not to mention it has 205k miles on. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. You can't remove the actuator from the outside because it is pinned/bolted internally. Go to 4Runner r/4Runner Posted by qazseeszaq11. The best method is to rebuild it properly and/or replace it. Go to 4Runner r/4Runner Posted by qazseeszaq11. Then re-tighten? Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I have not seen a response or solution yet. Thanks so much and God Bless. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more What Is Crows Feet And How Do You Fix It? WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove 4th gen transfer case actuator timing . The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? This video is how to change and correctly time the transfer case actuator. I then turned my attention to the transfer case actuators. Or, maybe you're heading out for a weekend of fun in the mud. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Are you saying the fix is to loosen the bolts? Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Once this is complete, install the small gear. Posts: 1. Press J to jump to the feed. Has anyone tried this? Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. Do you have to remove the tranny to get the transfer case out? 4th gen transfer case actuator timing . It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? I am having the same problem with my 2007. If they are still stubborn, give them a few good whacks with a hammer to loosen them up.

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