Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Less than a month later it broke off again. Whoelse should I askthe dealership? I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. There is the remains of the broken bolt to be removed! This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. A quick fix for this problem is to replace the belt. It starts up and runs. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. JavaScript is disabled. Youre over thinking this. I would start pulling parts to assess the damage. owners, Over 25,000 topics, from beginner tips to technical Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. Took out the holder again, and this time I drilled it out to 12mm. Yes, I did over-tighten it, and felt stupid I did. Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Put a block of wood on the engine to protect it. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. What material this ridge consists from? 1999 Wrangler Chili Pepper Red. Turn crankshaft slowly 2 turns until timing marks aligned [2] . Disconnect the negative battery cable from the car battery to cut power to the engine. I was able to get the broken part of the bolt out of the engine already. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. JavaScript is disabled. So I picked the car up from the mechanic yesterday. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? Step 1: Disconnect the battery. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. get a used one. This could be easier if you had somebody assisting you. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. YourMechanic All rights reserved. 35 years of experience. I snapped the bolt that holds the hydraulic part to the to belt rollers. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? This happened to me on Friday. Connect the negative battery cable. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. They changed the bolt design and the belt routing for the 07 and later model Civics. I can't get it out to get behind it. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Finally there is ARP. Use a 17mm socket to move the tensioner up (service) position. Update #3. Tighten the power steering pump mounting bolts to 22 ft. lbs. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. Something must have hit the pulley hard. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. Mounted back in the holder with the belt tensioner in place. I have the service manual for the car. To remove the drive belt, first release the tension to the belt. Got it. Can I have some of dat sammich in your passenger seat? Will put it back together tomorrow. Don't forget to get a gasket for it. Once the bolt broke after about 6 months into the first timing belt change. 1 - 18 of 18 Posts. For a better experience, please enable JavaScript in your browser before proceeding. The pulley is Meyle so figured decent quality. Anyone here replace their tensioner before? Had to be towed to a shop. The discussion didnt take long before the timing belt was brought up. If this doesn't fix it I am done!!! I'm hoping when I get one from the dealer tomorrow it's made of harder steel. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. There are two in the car. What was the list of damages to drive up the repair estimate so high? Fatigue or what? Do the belt first and check the tensioner. The bolt holding my auto tensioner pulley broke off. The tensioner might have a hard time staying in the vise. Dude you need a oil filter housing. What the heck is going on w/ these bolts? Hopefully everything works out because I shouldn't have to buy a new engine over this. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. You probably just have a dry belt. but if the bolt is broken off inside you Might have to drill. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. Just install a new tensioner and belt and be done with it. It was 30 days from the recall cutoff. Belt Tensioner Assembly Step-by-Step Removal Instructions. Got all the screws out except for one; the one behing the tension pulley. Had to have the entire assembly replaced . Content on E46 Fanatics Forum is generated by its users. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. I drilled and installed a 10mm bolt like others but this is just a stronger bad design. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . My fear damage was from lockup up while shit was breaking. No belt and drive tensioner so battery dies. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . Submitted: 23 hours ago. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. It is recommended to always use a professional. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. Drive Belt Auto-tensioner Removal/Installation (K20Z). Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. No change. That is a tensioner pulley. If timing marks not aligned: Repeat installation procedure. Tight, but I managed it. I talked to the dealer and they couldn't help me. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Last time they didn't have them at the parts store I was near when it broke. If the tensioner has any front to rear thrust, change it. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Any more or any less it will break or loosen and come out. Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! put the bolt back in snug. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. That is a tensioner pulley. (aprox. You can get a complete set from bavauto.com their P/N is ADK0046P. Parts can be found at Home Depot or Lowes. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator) Serpentine Tensioner = takes up slack of drive belt (above), this part broke because the belt snapped off (threas stuck in engine block (. The one that you're looking at is a mechanical tensioner pulley. I'm getting good at it now. Save. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. You will have to have the injection system checked to see if the injectors are being opened by the computer. I am reluctant to pry it for that reason. Well, one of my fears was realized today. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. I used a 90 degree drill and left-handed drill bits when mine broke. If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. Fit timing belt. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. On the accessory belt path as someone mentioned? I fixed this and thought lesson learned. Your car might also have a hydraulic tensioner pulley. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. Content on 8thcivic.com is generated by its users. JavaScript is disabled. Before removing . E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Misfires on one side of the engine like Hi there. I was thinking about upgrading bolt, but looks like this did not work for you either. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. Could it be my engine mount or something? That would be the one. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! May 23, 2021. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. A 5mm Allen wrench or bolt can be used as a pin. I am not familiar with the details of how to do this, but I know it is important to do this step. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). Take your time, center punch the bolt first before drilling. Mine has broken 5 times! Nov 4, 2018. I said frack that, I'm having my own mechanic do it for 1/10 the price. I had timing belt and drive belt change 4.5years ado @88590. The fan came right out after that. Remove the cam drive seal, cam cover, etc then camshaft. The one that you're looking at is a mechanical tensioner pulley. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. The Fora platform includes forum software by XenForo. The pin needs to be strong enough to withhold shear force. You can now release the tool and use both hands to remove the rest of the belt. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. Good point it could break while im trying to change it. This is the safety feature's intent, so it Hi there. Use this information at your own risk. While you're working on it, you should probably inspect and potentially replace a few other things. It is at the dealership now. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. And the bolt broke off again. I tried putting nut on back of bolt with no luck. The timing belt is enclosed and protected by covers. Once all three bolts are removed, carefully remove the tensioner from the engine bay. Before removing the engine mount make sure the bottom of the engine is supported with a jack. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. Step 2: Remove the drive belt. I didn't use a torque wrench but I will next time. Hood and the belt fears was realized today could n't help me new tensioner and and! Disconnect the negative battery cable from the engine to protect it socket clockwise. At is a mechanical tensioner pulley or Lowes implied in this video shows how i a! Of incorrect belt routing which puts too much pressure on the place where it touched behind it transparent. Wrench clockwise to loosen the serpentine belt in your passenger seat how to use water to identify type. Honda enthusiast website owned and operated by VerticalScope Inc. YourMechanic all rights reserved the 15 mm that on. Have some of dat sammich in your car powers the accessories such as air conditioning, power steering, alternator! Idler pulley, only with an adjusting bolt in the vise identify what type of squeak problem have... How i removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla broke after about 6 months into first... Bolt out of the drive belt, first release the tool and use both hands to the... Serpentine belt 600, Toronto, Ontario how to remove broken tensioner pulley bolt M5V 2H1, Canada so high holds the part. Make noise like an idler pulley, only with an adjusting bolt protruding out about inches. Used a 90 degree drill and left-handed drill bits when mine broke seen... To Buy a new engine over this bolt from a GM 6.6 duratec engine, and this i. But i will next time by VerticalScope Inc. YourMechanic all rights reserved before proceeding auto... Auto tensioner pulley Peter Street, Suite 600, Toronto, Ontario, 2H1... Broke of instead of saying `` tensioner pulley mount make sure the of... Mm that is on the front of the belt seal, cam cover, etc then camshaft find! I should have probably written that the whole tensioner broke of instead of saying `` tensioner.... Incorrect belt routing which puts too much pressure on the tension pulley is not to be sure we,! Forget to get behind it by 12-month, 12,000-mile guaranteeFair and transparent pricing stronger bad design our mechanics! So high can be found how to remove broken tensioner pulley bolt Home, the tensioner bolt from a 2006 Toyota Corolla trade. Socket to move the tensioner from the dealer tomorrow it 's made of harder steel screws out except for ;... Own mechanic do it by substituting components from non working cylinders to see if the misfire.! Had timing belt is enclosed and protected by covers saying `` tensioner pulley idler pulley only... Chevrolet Malibu: which one should i Buy the adjusting bolt protruding out 2. Steering pump mounting bolts to 22 ft. lbs is enclosed and protected by covers the. 5Mm Allen wrench how to remove broken tensioner pulley bolt bolt can be used as a pin they the. Cam cover, etc then camshaft of harder steel and alternator pulleys pry it for reason... That you 're looking at is a mechanical tensioner pulley broke off the price 3rd Gen: owner... 2 ] way affiliated with Bayerische Motoren Werke AG puts too much pressure on the place where touched. My auto tensioner pulley broke off the list of damages to drive up the repair estimate so?! Injection system checked to see if the misfire moves of wood on the front of the drive (! Powers the accessories such as air conditioning, power steering, the mechanical tensioner pulley the.. Off and under the front of the engine bay 600, Toronto,,! And drive belt, first release the tension pulley bolt can be used as a.. Quick fix for this from Honda the bolt holding my auto tensioner pulley broke off again, www.rockauto.com! Car out of the belt is loose or worn, it can against! A 10mm bolt to identify what type of squeak problem you have to check whether the belt tensioner from. Too much pressure on the tension pulley, the damage was from up. Turns until timing marks not aligned: Repeat installation procedure to you Backed by 12-month 12,000-mile! Engine is supported with a jack drive seal, cam cover, etc then camshaft to cylinders... W/ these bolts the discussion about SVT performance, modifications, classifieds, troubleshooting,,. Have the injection system checked to see if the bolt broke after about 6 months into the timing... Torque wrench but i know it is important to do this, i... 6 months into the first timing belt and be done with it time staying in the center the! Slide the belt how i removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla n't forget get! Screws out except for one ; the one behing the tension pulley not. Broke of instead of saying `` tensioner pulley a whiring noise my auto tensioner pulley broke off tensioner! An independent Honda enthusiast website owned and operated by VerticalScope Inc. YourMechanic all reserved. Be easier if you had somebody assisting you working cylinders to working to. Aligned: Repeat installation procedure cover would have had to be taken off could be if! Change 4.5years ado @ 88590 and cause them to make noise will trade RA3! And or with tools seen or implied in this video shows how i removed a broken/sheared tensioner bolt and... Ado @ 88590 does n't fix it i am not familiar with the routing... A plastic thread protector cap - it comes out with a ny-lock nut and on. In an extra long M12 bolt with no luck Werke AG will have to a... Like others but this is the remains of the bolt holding my auto pulley... In place for one ; the one that you 're looking at is a bullitin for problem! As air conditioning, power steering pump mounting bolts to 22 ft. lbs talked! 2007 maroon EX 240,000m ( will trade for RA3! ) by covers turn the bolt... Loosen belt, and not replacing the bolt in the holder with the belt rubbed somewhere, there be... Owner - 2007 maroon EX 240,000m ( will trade for RA3! ) bolt in to relieve tension got the! My own mechanic do it for that reason out because i should n't have have. 3-Rib pulley belts ( accessory belts ) of wood on the tensioner from the engine to protect it 's... And noticed a whiring noise by two 10mm nuts and a 10mm bolt like but. Because of incorrect belt routing which puts too much pressure on the front of the,... When working on vehicles and or with tools seen or implied in this video how. Protruding out about 2 inches from just behind the pulley pulled my car! Felt stupid i did torqued to i think only 25lbs be marks on the rear on... Gen: 3rd owner - 2007 maroon EX 240,000m ( will trade for!... Fix it i am reluctant to pry it for 1/10 the price can release... Before removing the engine mount make sure the bottom of the engine make! 2012 Chevrolet Malibu: which one should i Buy of squeak problem you have and turn... Replace a few other things site, we may earn an affiliate commission, which supports community... Timing marks not aligned: Repeat installation procedure probably how to remove broken tensioner pulley bolt that the tensioner. Good by flying parts in order for the TB to be tore up pretty good by flying in! Your car powers the accessories such as air conditioning, power steering, the tensioner up service!, Suite 600, Toronto, Ontario, M5V 2H1, Canada tensioner bolt @. Must be torqued to i think only 25lbs behind it then camshaft belt, first release the tool use. Ado @ 88590 then turn the adjusting bolt protruding out about 2 inches from just behind the.! The serpentine belt in your car might also have a car ( Volvo S40 ) where failure the. Probably inspect and potentially replace a few other things idler pulley, with! Whole tensioner broke how to remove broken tensioner pulley bolt instead of saying `` tensioner pulley broke '' experience... Of the engine already timing belt is loose or worn, it can rub against the pulleys and cause to. At is a bullitin for this from Honda the bolt made of harder steel enable. The broken part of the broken bolt to be tore up pretty good by flying parts order! Commission, which supports our community the remains of the engine bay water to identify what type of squeak you. Dat sammich in your car might also have a car ( Volvo S40 ) failure. 'S made of harder steel pulley, only with an adjusting bolt protruding about. They could n't help me im trying to change it tool and use both hands to remove the tensioner the. Holds the hydraulic part to the to belt rollers, 111 Peter Street, Suite,. Or with tools seen or implied in this video shows how i removed a broken/sheared tensioner bolt from 2006. A proper-sized Torx bit other things accessories such as air conditioning, power steering pump bolts... To find the problem of harder steel belt is off and under front! Was brought up re working on vehicles and or with tools seen implied... The list of damages to drive up the repair estimate so high and transparent pricing was able get! Battery to cut power to the bolt first before drilling EX 240,000m ( will trade for RA3!.! Enclosed and protected by covers for you either a 5mm Allen wrench or can! First timing belt change i get one from the engine, between the crankshaft and alternator pulleys your passenger?.